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O2 sensor; ECU malfunction Complains
Topic Started: Feb 17 2006, 10:36 AM (56,913 Views)
TunYau
SUpER ELiTE SINsIE
mfairoze
Feb 8 2007, 10:36 AM
We try to achieve win-win situation. to find the best solution.

For them is not win win situation
[size=7]Is RM5,000 x 60 000 = RM300 000 000[/size]
That is a deep hole in UMW profit.
They might get law suits also from other buyer.

Just to picture out how big is this issue and why they ignore.

:thumbdown :thumbdown :thumbdown
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ferragammo
NewBies
i've tried tv3 before...
no reply...
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seizai
UnWorthY MemBeR
after we change extrator n o2 sensor location, o2 sensor matter can be solve?
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alxdacrow
Member Avatar
DarkCrow
by the way how is our country is running....
this will always be a losing case for us.....

welcome to malaysia, malaysia BOLEH!!!
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SK
Advyn
Administrator
seizai
Feb 11 2007, 06:36 PM
after we change extrator n o2 sensor location, o2 sensor matter can be solve?

Changing the O2 location is to get close to our ori condition, the O2 problem will still exist.
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kiasi
Member Avatar
SINsIE
sifu-sifu,

just want to clarify the O2 sensor problem:-

i) when O2 sensor is disconnected, MIL doesnt light on = means ECU mulfunction only on this issue coz cannot read the signal

ii) when testing O2 sensor condition (3 min at 3000rpm), RPM swing = ECU communication problem but O2 sensor can be tested by using OBDII

iii) our ECU doesnt have any problem on A/F ratio, if working temparature > 300C, the O2 sensor works and the ECU able read the signals and adjust accordingly.

please clarify :TQ
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ocmax
FOrUM ROoT-ADMiN
Quote:
 
sifu-sifu,

just want to clarify the O2 sensor problem:-

i) when O2 sensor is disconnected, MIL doesnt light on = means ECU mulfunction only on this issue coz cannot read the signal
As mention before our O2 sensor does not work that way because it does not have the heater circuit to detect heater faulty.

ii) when testing O2 sensor condition (3 min at 3000rpm), RPM swing = ECU communication problem but O2 sensor can be tested by using OBDII
The so call IT 2 tester in UMW was not update (firmware) last time but now it will work to capture the reading. But as mention they have change the test procedure to 2500rpm/4mins which will not causes the fluctuation.

iii) our ECU doesnt have any problem on A/F ratio, if working temparature > 300C, the O2 sensor works and the ECU able read the signals and adjust accordingly.
Our Avanza design are using a few element to measure and to archiving the best AFR.
1. temperature sensor - at air enclosure
2. voltage signal feedback -  from O2 sensor when it reach to >350°C vari from 0V-1V


please clarify :TQ


Hope this help.......... ;)
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mfairoze
Unregistered

Last friday, I went to Selayang SC to have my O2 sensor tested.
Thank you to Mr. Jit for allowing me to witness the test.
I was shocked that they used an ANALOGUE multimeter. Where is the IT2 tester?
But I was not arguing,just keep my mouth shut and just see what they were doing.
Technician asked me to see the voltage signal indicated by "that" ANALOGUE tool.
At the same time he was pressing the gas pedal and maintain at 3000 rpm.
At this point, I was arguing about the purpose of doing that.
The said it is one of the step mentioned in the test procedure.
Was it to keep the sensor hot so that right range of voltage signal can be produced?
So it can be said that heater is a MUST.

So I disagree with what they were doing.Test not completed and was phostponed to another date. Mr. Jit promised to refer this to HQ.

Sifu Ocmax, do you have any idea on normal voltage signal range at idle? thank you
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ocmax
FOrUM ROoT-ADMiN
mfairoze
Feb 15 2007, 01:54 PM
Last friday, I went to Selayang SC to have my O2 sensor tested.
Thank you to Mr. Jit for allowing me to witness the test.
I was shocked that they used an ANALOGUE multimeter. Where is the IT2 tester?
But I was not arguing,just keep my mouth shut and just see what they were doing.
Technician asked me to see the voltage signal indicated by "that" ANALOGUE tool.
At the same time he was pressing the gas pedal and maintain at 3000 rpm.
At this point, I was arguing about the purpose of doing that.
The said it is one of the step mentioned in the test procedure.
Was it to keep the sensor hot so that right range of voltage signal can be produced?
So it can be said that heater is a MUST.

So I disagree with what they were doing.Test not completed and was phostponed to another date. Mr. Jit promised to refer this to HQ.

Sifu Ocmax, do you have any idea on normal voltage signal range at idle? thank you

If you refer to this DTC manual it has stated to use the multimeter which the SC in selayang is doing the right thing because the IT2 in UMW cannot really capture clearly on the fluctuation because of the tester setting problem.

Posted Image
Posted Image

When they show you the voltage must be fluctuating from 0-1v because the emission temperature changes. You have to use 10sec to see how many times it fluctuation, if above 8 times meaning it has to go to step OK......change of cable hardness or ECU.

But in our case Toyota claim this guide has error. we cannot follow this step and should use 2500rpm in 4 min test procedure.

Hope this help.......... ;)
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meehailam
Unregistered

Hi guys, long time haven't come here liao...luckly still can log in :P
Just wondering, anyone considered writing up something about this O2 problem in wikipedia section on Avanza? Link here:

http://en.wikipedia.org/wiki/Toyota_Avanza

I was about editing it, but then donno what to write coz lack of technical knowledge of this problem. Maybe some of you sifu will want to 'contribute' some update to the wiki info (but I am not sure if it will attract law suit.. please consider this). And link it up with reference to this site (another danger being drag into law suit?)

Or anyone fancy writing to all of the top 24 management officers at the TYT Motor Corp? We all can chips in the stamps cost..hehe

http://stocks.us.reuters.com/stocks/office...Nav-11-Officers

:P

PS: wah can change testing manual when the steps don't work...like that no better than to say 'it's design to be like that one lah'.. make no different!
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thomasllp62
FOrUM
Asst Admin
meehailam
Feb 21 2007, 01:37 AM
Hi guys, long time haven't come here liao...luckly still can log in :P
Just wondering, anyone considered writing up something about this O2 problem in wikipedia section on Avanza? Link here:

http://en.wikipedia.org/wiki/Toyota_Avanza

I was about editing it, but then donno what to write coz lack of technical knowledge of this problem. Maybe some of you sifu will want to 'contribute' some update to the wiki info (but I am not sure if it will attract law suit.. please consider this). And link it up with reference to this site (another danger being drag into law suit?)

Or anyone fancy writing to all of the top 24 management officers at the TYT Motor Corp? We all can chips in the stamps cost..hehe

http://stocks.us.reuters.com/stocks/office...Nav-11-Officers

:P

PS: wah can change testing manual when the steps don't work...like that no better than to say 'it's design to be like that one lah'.. make no different!

Now you can see AOCM in

http://en.wikipedia.org/wiki/Toyota_Avanza
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alam
Member Avatar
alam
Moderator
Wah, cooooool!!! Can find aocm in wikipedia.
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AvanzaKID
NEwBIE
Helo.... am a owner of a 1.5G Auto. hit this problem when I reach junction, the engine cuts off. I've went thru some of the o2 issues....and is wondering if I have the same problem. i've sent in my car yesterday and all they said was that I hv installed a foot-pedal lock that cuts off the starter is giving the problem (suspected) and had disconnected it. But the same problem happened this morning.

I would like some advise as to what I can do next ? I do not want SC to tell me to change the whole ECU or something just to test their theory and spend time in and out of SC.

Thank you all.
Edited by AvanzaKID, May 4 2010, 11:06 AM.
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SK
Advyn
Administrator
AvanzaKID
May 4 2010, 11:01 AM
Helo.... am a owner of a 1.5G Auto. hit this problem when I reach junction, the engine cuts off. I've went thru some of the o2 issues....and is wondering if I have the same problem. i've sent in my car yesterday and all they said was that I hv installed a foot-pedal lock that cuts off the starter is giving the problem (suspected) and had disconnected it. But the same problem happened this morning.

I would like some advise as to what I can do next ? I do not want SC to tell me to change the whole ECU or something just to test their theory and spend time in and out of SC.

Thank you all.
Did SC diagnose with tester?
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AvanzaKID
NEwBIE
Yesterday morning after the initial checked from the day before, it happened again twice in the morning while my wife was driving it out to work. And I took it back to SC in the afternoon. When I collected the car in the evening... SC said, could not find anything... I even spoke to the foreman and explained how it happened. YES, they use all the testers... (IT2,ODB something..) but said it was normal. The first suspect was the foot lock with engine cut-off cable but that was disconnected on the 1st visit.

So, SC just told me yesterday to 'leave' the car there which is impossible for me as we need to use the car. I ask them what could be done next and SA reply, have to wait for another foreman to come back on MONDAY !!! as this guy is more "expert" on engine ?!? Even ask me to call them if it happens again but that's not practical as when it happens, it's not predictable and it's out of their working hours (early in the morning e.g.) I have no other choice but to take the car back and ask my wife to be careful while driving and wait till Monday. Meanwhile, SA+foreman assures me that they "will" check with TYT HQ plus other "friends" to look for similar problems.

I told the foreman about the O2 sensor issue and he was aware of it but did not make any comments on it as he and the SA says... they have a work "procedure" to follow. OK, I can understand that cos there's a procedural checking list for this kinda work.

Now I wonder with all the advance tools that they have been supplied by TYT Japan or XXX plus all the manuals and resources... how come SC could not find a problem ? I even pointed out on the O2 sensor issue highlighted on this forum which has the most posting.

What I would like to know is what happened to those who had the same problem ? What did they change or repair ? Could it be just a clog fuel injector ? RON 95 is dirty (contaminated) here ? Clog Catalytic Converter ? "FOOT PEDAL" ? (I was pointing to the Prius in their showroom !!

Should I get a signed explanation from SC on my car's prognosis ? If something happens (touch-wood), can I get insurance to buy my story ?

Someone please give me some solution here.... I am worry about my wife's safety while driving this so-call ever reliable TOYOTA !!





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alam
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alam
Moderator
Sorry to know the news. U r really unlucky. Can anyone out there who knows or experienced the same problem to help him out?
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ppfoong
ADVAnCED MEmBER

Instead of waiting for Monday, I think you could go to another SC (the bigger one). Or if you are not claiming for warranty, might consider go for outside shop.
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AvanzaKID
NEwBIE
ppfoong
May 5 2010, 10:04 AM
Instead of waiting for Monday, I think you could go to another SC (the bigger one). Or if you are not claiming for warranty, might consider go for outside shop.
Unfortunately, I live in a town with one SC only.
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